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By leveraging a tool's high frequency vibration (15-45kHz) and its maximum rotation speed (24,000 RPM), a new machining technique is achieved well suited for working with hard & brittle materials processed via grinding and pounding. Cutting stress is reduced by 30% to 70% when the tool/grinding rod comes into contact with the material (based on different material properties), thus extending the tool life as well as enhancing surface quality.
Up to 24,000 rpm
Greatly decreases cutting stress
Through ultrasonic assisted machining techniques, hard & brittle materials can be processed easily with minimized clipping size.
Processing of hard & brittle materials such as glass
No clipping on contour processing
Increases the tool life by reducing cutting resistance. By using 0.5mm precision hole drilling in silicon wafers, as an example, tool life is increased from 3 to 236 holes drilled.
0.5mm silicon wafer micro drills
Through ultrasonic assisted machining, surface roughness can reach Ra 0.2 μm, greatly reducing the time required for polishing process.
Immaculate striation surface processing of aluminum alloys
Finishing process of aluminum alloys reaches precision of Ra 0.2 μm
Excellent ultrasonic control technology ensures the processing stability under long durations. Through operating the machine controller's M-code, we can easily execute movements such as automatic frequency scanning, frequency choosing, power adjustment, and switching the ultrasonic on/off, controls
Automatic frequency scanning
Adopt BBT tool system to first do rough processing with standardized tools. Then turn on the ultrasonic function to do finish processing with ultrasonic tool holders. These procedures can greatly increase operating efficiency.
Applicable standard tools
Can be applied to medical, molding, high tech ceramic, glassware, automobile and aerospace industries.
Glassware, jewelry processing
Automobile finishing process
Finished surface processing for aerospace industries
Finished surface processing for molding industries