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Ultrasonic Assisted Machine

Ultrasonic Assisted Machining Technique

By leveraging the tool's high frequency vibration (15-45kHz) and its maximum rotation speed (24,000 RPM), a new machining technique well suited for working with hard & brittle materials which processed via grinding and pounding the material. Cutting stress is reduced by 30% to 70% when the tool/grinding rod comes into contact with the material (based on different material properties), thus extending the tool life as well as enhancing surface quality.

Up to 24,000 rpm

Greatly decreases cutting stress

Reduce Edge Clipping When Working with Hard & Brittle Materials

Through ultrasonic assisted machining techniques, hard & brittle materials can be processed easily with minimized chipping size.

Processing of hard & brittle materials such as glass

No chipping on contour processing

Prolong Tool Life

To increase the tool life from reducing cutting resistance. By using 0.5mm precision hole drilling in silicon wafers as an example, tool life is increased from 3 to 236 holes.

0.5mm silicon wafer micro drills

Diamond tools

Superior Surface Quality

Through ultrasonic assisted machining, surface roughness can reach Ra 0.2 μm, greatly reduced the time required for polishing process.

Immaculate striation surfacing processing of aluminum alloys

Finishing process of aluminum alloys reaches precision of Ra 0.2 μm

Ultrasonic Control Technology

Excellent ultrasonic control technology, ensuring the processing stability under long durations. Through operating the M-code with machine's controller, we can easily conduct the movement such as automatic frequency scanning, frequency choosing, power adjustment, and switching the ultrasonic on/off.

Automatic frequency scanning

BBT Tool System

Adopt BBT tool system to do rough processing with standardized tools first, and then turn on the ultrasonic function to do finish processing with ultrasonic tool holders, these procedures can greatly increase operating efficiency.

Applicable standard tools

Industry Applications

Can be applied to medical, molding, high tech ceramic, glassware, automobile and aerospace industries.

Biomedical

High-tech ceramics

Glassware, jewelry processing

Automobile finishing process

Surface finishing process for aerospace industries

Surface finishing process for molding industries

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