By leveraging the tool's high frequency vibration (15-45kHz) and its maximum rotation speed (24,000 RPM), a new machining technique well suited for working with hard & brittle materials which processed via grinding and pounding the material. Cutting stress is reduced by 30% to 70% when the tool/grinding rod comes into contact with the material (based on different material properties), thus extending the tool life as well as enhancing surface quality.
Up to 24,000 rpm
Greatly decreases cutting stress
Through ultrasonic assisted machining techniques, hard & brittle materials can be processed easily with minimized chipping size.
Processing of hard & brittle materials such as glass
No chipping on contour processing
To increase the tool life from reducing cutting resistance. By using 0.5mm precision hole drilling in silicon wafers as an example, tool life is increased from 3 to 236 holes.
0.5mm silicon wafer micro drills
Through ultrasonic assisted machining, surface roughness can reach Ra 0.2 μm, greatly reduced the time required for polishing process.
Immaculate striation surfacing processing of aluminum alloys
Finishing process of aluminum alloys reaches precision of Ra 0.2 μm
Excellent ultrasonic control technology, ensuring the processing stability under long durations. Through operating the M-code with machine's controller, we can easily conduct the movement such as automatic frequency scanning, frequency choosing, power adjustment, and switching the ultrasonic on/off.
Automatic frequency scanning
Adopt BBT tool system to do rough processing with standardized tools first, and then turn on the ultrasonic function to do finish processing with ultrasonic tool holders, these procedures can greatly increase operating efficiency.
Applicable standard tools
Can be applied to medical, molding, high tech ceramic, glassware, automobile and aerospace industries.
Glassware, jewelry processing
Automobile finishing process
Surface finishing process for aerospace industries
Surface finishing process for molding industries
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